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Panoramic View of Innovative Application Fields of Multi functional Flat Drawing Machine

1、 High end equipment manufacturing field

Aircraft engine components

Magnetic levitation spindle avoids microcracks caused by traditional vibration

Dry drawing process meets NADCAP certification requirements

Application point: Surface drawing of titanium alloy compressor blades (Ra0.4 μ m level)

Technical advantages:

Rail transit vehicle body

6-meter ultra long aluminum alloy profile continuous drawing (speed 18m/min)

Integrated laser rangefinder for automatic compensation of track curvature

Innovative technology:


2、 Application of new energy industry

Photovoltaic heterojunction cell

Wire drawing on the back of monocrystalline silicon wafer (# 2000 grit sand belt) enhances the adhesion of silver paste

Compared to traditional chemical velvet production, the efficiency is increased by 5 times and the cost is reduced by 40%

Disruptive applications:

Hydrogen bipolar plate

Graphite plate microchannel wire drawing forming (accuracy ± 5 μ m)

Special conductive sand belt to prevent electrostatic breakdown

Key technologies:


3、 New track of consumer electronics

Folding screen phone hinge

Ultra thin stainless steel (0.1mm) with multi angle drawing and continuous feeding

Nano level oil mist lubrication system to avoid surface scratches

Industry pain point solutions:

AR/VR devices

Matte brushed magnesium alloy frame (optimized for 60 ° diffuse reflection)

Eliminating metal reflection interference in virtual reality scenes

Special treatment:


4、 Medical and health industry

Orthopedic implants

Titanium alloy hip joint stem specific direction drawing (promotes directional growth of bone cells)

Obtained CFDA certification for special surface treatment of Class III medical devices

Biocompatibility breakthrough:

Dental implants

Gradient drawing of implant neck (gradually changing from Ra1.6 to Ra0.2)

Reduce the incidence of gingival tissue rejection by 37%

Micron level control:


5、 Military special applications

Stealth armor material

Ceramic composite armor surface brushed waveguide structure (radar wave scattering optimization)

Tested according to GJB548B-2021 military standard

Defense level innovation:

Ship propeller

Copper nickel alloy propeller blade biomimetic shark skin texture brushed (reduces cavitation corrosion)

Real ship testing shows that the lifespan has been extended by 2.3 times

Anti corrosion scheme:


6、 Emerging Material Processing

Liquid metal surface

Low temperature drawing of zirconium based amorphous alloy (temperature control in processing zone -10 ℃)

Preventing the critical temperature breakthrough for crystallization transformation

Technological breakthrough:

Flexible display substrate

Nano wire drawing on the surface of PI film (improving the adhesion of OLED vapor deposition)

Maintain surface integrity even after 100000 bends

Cross border applications:

Technology Extension Roadmap

Key breakthroughs in technological direction by 2025 and long-term vision by 2030

Ultra precision wire drawing achieves atomic level surface leveling processing of Ra0.05 μ m mirror wire drawing

Intelligent adaptive system based on machine learning for sand belt life prediction and self repairing sand belt material technology

Green manufacturing zero cutting fluid dry drawing popularization, energy recovery efficiency increased to 85%

Business Value Assessment

Premium capability: Medical grade wire drawing processing services have a premium of 300-500%

Market Increment: Annual Demand Growth Rate of 42% in the New Energy Sector (2023-2028)

Technical barrier: Composite processing module patent layout has formed a 6-month leading window


Equipment selection suggestions:

Choose vacuum environment wire drawing machine for medical/military fields (anti-oxidation)

3C industry prioritizes visual positioning of nanoscale drawing units


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