In the diverse world of metal processing, stainless steel, aluminum parts, and carbon steel are widely used in many fields due to their unique properties. However, in order to achieve perfect machining effects on these metal surfaces made of different materials, a universal deburring, chamfering, and drawing expert equipment has emerged, bringing a new revolution to metal processing.
Stainless steel shines in industries such as kitchenware and medical equipment due to its excellent corrosion resistance, but after processing, it is prone to residual burrs and welding slag on the surface, which affects its appearance and safety of use. Aluminum parts, with their advantages of light weight and strong thermal conductivity, have become the preferred choice for aerospace and electronic equipment casings. However, the rough machining surface restricts their quality improvement. Carbon steel, as a traditional structural material, is commonly used in mechanical manufacturing and construction engineering. The burrs and unevenness after cutting and welding urgently need to be solved.
This universal device is like a versatile craftsman. When facing stainless steel, the deburring process first uses electrochemical deburring technology, which uses microcurrents to dissolve burrs in a specific electrolyte without damaging the substrate. Then, mechanical polishing is applied to the solder joints to restore flatness. When chamfering, with the high-precision CNC system, the angle is precisely controlled to ensure seamless splicing and enhance the overall structural strength. The wire drawing process creates delicate or rough textures through precision molds, which are both aesthetically pleasing and enhance corrosion resistance.
When dealing with aluminum parts, considering that aluminum is soft and prone to scratches, ultrasonic vibration technology is used for deburring. High frequency sound waves gently remove burrs to protect sensitive surfaces. Chamfering utilizes sensitive sensors to adjust the tool path in real-time, ensuring accuracy and meeting the stringent assembly requirements of aerospace. The wire drawing process combines anodizing and wire drawing to give aluminum parts a colorful appearance and wear resistance.
For carbon steel, deburring is achieved by combining high-pressure water jet with mechanical polishing, first removing coarse and hard burrs, and then finely polishing. Strictly control the angle of chamfering to enhance the stability of mechanical component connections. Before drawing, acid washing is used to remove oxide skin, and after drawing, a unique texture is presented, laying a solid foundation for subsequent painting and electroplating.
From the precise processing of high-end medical equipment, to the fashionable creation of smartphone casings, and to the manufacturing of large mechanical equipment, this universal expert equipment spans multiple fields, with excellent universality and exquisite craftsmanship, helping metal processing enterprises break through material limitations and move towards a new stage of development with higher quality and efficiency.
