On the long journey of metal processing, the problem of rough metal surfaces has always been a "roadblock" that seriously restricts the improvement of product quality. However, a multifunctional processing artifact that combines multiple outstanding functions has made a stunning debut, becoming a key weapon to conquer this challenge.
After cutting, forging and other processes, the surface of the metal is covered with "defects" and rough. Burrs are like hidden "steel needles", which not only make the appearance of the product lose color and lack delicacy, but also cause trouble in the subsequent assembly process. In precision instrument manufacturing, fine burrs may interfere with the normal operation of precision components inside the instrument, causing measurement data to deviate and resulting in a loss of overall instrument accuracy; During the assembly of electronic products, burrs can easily scratch circuit boards or other components, causing faults such as short circuits and reducing product reliability.
This artifact is like a skilled craftsman, showing off his skills in the deburring process. It "teaches students according to their aptitude" based on the characteristics of different materials. Facing aluminum parts with soft texture and high precision requirements, ultrasonic vibration deburring technology quietly exerts force. The micro force generated by high-frequency sound waves gently peels off the burrs from the metal surface, like a gentle breeze brushing away dust, without damaging the delicate texture of the aluminum parts; For stainless steel or carbon steel parts with high hardness and thick burrs, high-pressure water jet deburring is vigorously activated, and the strong water flow is like a surging wave, instantly removing burrs and restoring a flat and smooth surface.
After removing burrs, precise chamfering becomes a key step in improving quality. In the aerospace field, close fit between components is crucial, and even extremely small chamfer deviations can cause serious consequences in high-speed flight and extreme environments. With high-precision CNC system and sensitive sensors, the artifact can control the tool path in real time and strictly control the chamfer angle. From the common 45 degree standard chamfer to the specially designed tricky angle, it can be completed accurately and without errors, with errors approaching zero, ensuring that parts are assembled tightly and seamlessly, ensuring flight safety and equipment stability.
And the wire drawing process adds a magnificent "coat" to the metal surface. From the metal casing of fashionable electronic products to the metal accessories of high-end home decoration, different styles of brushed textures meet diverse aesthetic needs. Through precision designed wire drawing molds and precise parameter control, the artifact creates delicate straight line wire drawing, endowing the product with a simple and atmospheric texture; Or create artistic patterns of random drawing, adding unique charm and making metal products stand out.
Whether in the fields of automobile manufacturing, mechanical processing, or electronic equipment production, this multifunctional processing tool, with its powerful functions, has overcome all obstacles and conquered the roughness of metal surfaces, helping metal processing enterprises move towards a new stage of higher quality and more intelligent development.
