In the vast field of metal processing, the pursuit of the ultimate smoothness of metal planes has always been the unremitting goal of practitioners. Nowadays, a device that integrates multiple key processes such as deburring, chamfering, and wire drawing, and can be perfectly controlled, has emerged as the "golden key" to unlock a new world of smooth metal surfaces.
After cutting, stamping and other processes, the surface condition of metal materials is extremely poor. Burrs grow recklessly, like sharp thorns, not only making the metal surface rough and prickly, without any texture, but also burying numerous hidden dangers in the subsequent assembly process. In precision instrument manufacturing, fine burrs may interfere with the coordinated operation of precision components inside the instrument, resulting in inaccurate measurement data and greatly reducing the accuracy of the instrument; During the assembly of electronic products, burrs can easily scratch circuit boards or other components, causing short circuit faults and seriously affecting product quality and service life.
At this moment, the device controlled by this one machine demonstrated its super strength. The deburring process is like a skilled craftsman tailoring to different metal materials. For aluminum parts with soft texture and high precision requirements, ultrasonic vibration deburring technology is highly effective. The micro force generated by high-frequency sound waves gently peels off the burrs from the metal surface, like a gentle breeze brushing away dust, without damaging the delicate texture of the aluminum parts; Faced with stainless steel or carbon steel parts with high hardness and thick burrs, high-pressure water jet deburring is vigorously activated, and the strong water flow is like a surging wave, instantly removing burrs and efficiently restoring a flat surface.
After removing burrs, precise chamfering follows closely behind. In fields such as aerospace and precision machinery manufacturing, even small chamfer deviations can lead to catastrophic consequences. With high-precision CNC system and sensitive sensors, the equipment can control the tool path in real time and strictly control the chamfer angle. From the common 45 degree standard chamfer to the specially designed tricky angle, it can be accurately completed with almost zero error, ensuring that the parts are assembled tightly and the equipment runs stably.
And the wire drawing process adds a magnificent "coat" to the metal surface. From the metal casing of fashionable electronic products to the metal accessories of high-end home decoration, different styles of brushed textures meet diverse aesthetic needs. Through precision designed wire drawing molds, fine parameter control, and equipment, delicate straight line wire drawing is created, giving the product a simple and atmospheric texture; Or create artistic patterns of random drawing, adding unique charm and making metal products stand out.
Whether in the fields of automobile manufacturing, electronic equipment production, or building decoration, this equipment makes metal surfaces as smooth as new. With its perfect control over deburring, chamfering, and wire drawing processes, it greatly shortens processing cycles, reduces scrap rates, improves product quality, and leads the metal processing industry towards a new stage of higher precision and intelligence.
