On the journey of metal processing, roughness has always been an urgent challenge to overcome, and now, a set of "combination punches" closely matched by deburring, chamfering, and drawing processes is conquering the roughness of metal surfaces with thunderous force, opening up a new era of metal processing.
After going through cutting, forging and other processes, the surface of metal materials becomes uneven and bumpy like the surface of the moon, with burrs growing freely. These burrs are like sharp thorns, which not only make the metal surface feel rough, but also have no exquisite appearance, greatly affecting the product quality. In the field of precision mechanical manufacturing, fine burrs can damage the precise fit between parts, increase frictional resistance, and lead to a decrease in equipment operating accuracy and an increase in energy consumption; During the assembly of electronic products, burrs can easily scratch fragile circuit boards and components, causing faults such as short circuits and open circuits, seriously threatening product performance.
At this moment, the deburring process took the lead and launched a precise attack. For aluminum parts with soft texture, ultrasonic vibration deburring technology is like a gentle craftsman. The micro force generated by high-frequency sound waves gently peels off the burrs from the metal surface without damaging the delicate texture of the aluminum parts; Faced with hard stainless steel and carbon steel components, high-pressure water jet deburring becomes a powerful pioneer. The surging water flow is like a surging wave, instantly removing thick burrs and restoring a flat and smooth surface.
After removing burrs, precise chamfering closely follows, becoming a key step in improving quality. In the aerospace field, the close fit between components is crucial for flight safety, and even the slightest chamfer deviation can cause serious consequences in high-speed flight and extreme environments. With the help of high-precision CNC systems and sensitive sensors, the equipment strictly controls the chamfer angle, from the common 45 degree standard chamfer to the specially designed tricky angle, all of which can be completed accurately and without error, with errors approaching zero, ensuring that the parts are assembled seamlessly.
And the wire drawing process has put a perfect end to conquering roughness, putting a gorgeous "coat" on the metal surface. From the metal casing of fashionable electronic products to the metal accessories of high-end home decoration, different styles of brushed textures meet diverse aesthetic needs. By utilizing precision designed wire drawing molds and finely adjusting parameters, the equipment creates delicate straight line wire drawing, endowing the product with a simple and atmospheric texture; Or create artistic patterns of random drawing, adding unique charm and giving metal products a fresh look, completely bidding farewell to rough images.
Whether in the fields of automobile manufacturing, mechanical processing, or electronic equipment production, deburring, chamfering, or wire drawing processes work together to make the surface roughness of metal surfaces visible, helping metal products move towards a higher precision and high-quality future.
